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Petroleum, Oil , Gas Training Courses

Building Operational Excellence in the Process Industry

Duration
2025-11-17 5 Days 2025-11-21
Attendance

Hotel Meeting Room

Hotel Meeting Room
Course code
OG-544
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City / venue
Marbella

Classroom

Fees / hours
5250 $ | 25 Hours

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Course details

Overview
Content
Training Methodology

Overview ?

Course Description

The process industry is capital-intensive and is characterized by strong and relentless international competition. Certain operations and processes are also high risk. This means that process companies need to be on the top of their game if they wish to survive and grow in these difficult conditions. Building Operational Excellence into the Process Industry has been designed to explain the main factors of operational excellence and how to build them into a coherent improvement programme for the process industry. The latest tools and techniques are introduced and explained with a minimum of jargon so that delegates can see how to use them in their situation.

The following aspects are covered in a straightforward way with case study examples being used to illustrate how best to apply them:
  • Safety, risk and continuity of operations
  • People management
  • Plant reliability
  • Quality systems
  • Costing
Course Objective

To provide a step-by-step guide to operational excellence – starting with foundations and building up to best practice that will deliver maximum business benefits. By virtue of dynamic participation in this seminar, it is to be expected that delegates will make a substantial, positive impact on the operational regime within their home organization.

At the end of this seminar participants will have:
  • A solid understanding of best practice techniques for achieving operational excellence
  • An understanding of a range of technical and human risks and their implications to the operational organization.
  • The ability to design a tailored operational improvement plan for their organization which tackles the major risk areas.
  • A practical approach to developing an action plan to utilize these technologies in their own areas of responsibility, fitting them into the overall operations strategy, and measuring benefits
Course Outline
Day One
Safety
  • Safety first
  • Behavioural safety
  • Risk Assessment
  • Permits to Work, Hazard & Operability Studies and other common systems
  • Analyzing Near Misses, Incidents & Accidents
  • Complete Safety Management System
  •  
Day Two
Continuity of Operations – Plant Reliability
  • Operational Risks
  • Vulnerability & Resilience Assessment
  • Reliability Improvement
  • Plant Asset Care
  • Developing the Right Maintenance Strategy
  • Agile Manufacturing
Day Three
Quality
  • Process Control
  • Six Sigma: minimizing the six losses and seven wastes
  • Continuous Improvement Model
  • Quality Assurance
  • Standard Operating Procedures
  • Error Proofing Techniques
Day Four
Costing
  • Costing systems
  • Lean manufacturing
  • Inventory control systems
  • Life cycle approach to equipment selection
  • Asset management
  • Benchmarking
Day Five
People Management / Development
  • Leadership
  • Empowerment & Engagement
  • Change Management
  • Performance Management Systems
  • Skills & Competency Development
  • Problem Solving 

Day 1

Asset Cost Management Introduction

Definitions of reliability, maintenance & asset management
The total cost of maintenance
Best practice reliability and maintenance processes
Elements of asset management best practice
Auditing performance
Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
Open discussion sessions

Day 2

Laying the Groundwork

Definitions of reliability, maintenance & asset management
The total cost of maintenance
Best practice reliability and maintenance processes
Elements of asset management best practice
Auditing performance
Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
Open discussion sessions

Day 3

Applying the Value based Process

Definitions of reliability, maintenance & asset management
The total cost of maintenance
Best practice reliability and maintenance processes
Elements of asset management best practice
Auditing performance
Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
Open discussion sessions

Day 4

Ensuring the Continuity of the Value-based Process

Definitions of reliability, maintenance & asset management
The total cost of maintenance
Best practice reliability and maintenance processes
Elements of asset management best practice
Auditing performance
Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
Open discussion sessions

Day 5

Supporting Process that Lower Life-cycle costs

Definitions of reliability, maintenance & asset management
The total cost of maintenance
Best practice reliability and maintenance processes
Elements of asset management best practice
Auditing performance
Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
Open discussion sessions

Training Methodology

Pathways Training and consulting adopts the newest techniques of human resources Training and consulting and, with the following:

  • Theoretical lectures are delivered via PowerPoint and visual displays (videos and short films)
  • Making scientific evaluation to the trainee (before and after)
  • Brainstorming and role-playing
  • Using case studies related to the scientific material being delivered and the trainees' work.
  • The participants get the scientific and practical material printed and on CDs and Flash memories.
  • Preparing records and reports of the participants' attendance and results, with a general evaluation of the training program.
  • A group of the best trainers and experts in all fields and specialties professionally prepares the scientific material.
  • After finishing the course, the participants get certificates of attendance signed, certified, and issued by pathways Training and consulting.
  • Our training programs start at 9:00 o'clock in the morning and end at 2:00 in the afternoon, with snack buffet during the lectures.
  • Providing a lunch buffet during the training program period, with organizing a lunch party on the training program final day for taking some photos and certificate awarding.
Different venues & timings for this course

Course name

Duration

City

Price

Building Operational Excellence in the Process Industry

17, Feb 2025 21, Feb 2025

Istanbul

3450$

Building Operational Excellence in the Process Industry

23, Feb 2025 27, Feb 2025

Jeddah

3250$

Building Operational Excellence in the Process Industry

02, Mar 2025 06, Mar 2025

Manama

3250$

Building Operational Excellence in the Process Industry

09, Mar 2025 13, Mar 2025

Beirut

3250$

Building Operational Excellence in the Process Industry

17, Mar 2025 21, Mar 2025

Singapore

5450$

Building Operational Excellence in the Process Industry

23, Mar 2025 27, Mar 2025

Kuwait

3250$

Building Operational Excellence in the Process Industry

30, Mar 2025 03, Apr 2025

DUBAI

3450$

Building Operational Excellence in the Process Industry

07, Apr 2025 11, Apr 2025

Kuala Lumpur

3750$

Building Operational Excellence in the Process Industry

13, Apr 2025 17, Apr 2025

Amman

3250$

Building Operational Excellence in the Process Industry

20, Apr 2025 24, Apr 2025

Marrakesh

3450$

Building Operational Excellence in the Process Industry

27, Apr 2025 01, May 2025

Sharm ElShaikh

3250$

Building Operational Excellence in the Process Industry

04, May 2025 08, May 2025

Doha

4000$

Building Operational Excellence in the Process Industry

11, May 2025 15, May 2025

Casablanca

3450$

Building Operational Excellence in the Process Industry

18, May 2025 22, May 2025

Riyadh

3250$

Building Operational Excellence in the Process Industry

26, May 2025 30, May 2025

Istanbul

3450$

Building Operational Excellence in the Process Industry

01, Jun 2025 05, Jun 2025

Jeddah

3250$

Building Operational Excellence in the Process Industry

02, Jun 2025 06, Jun 2025

Milan

5250$

Building Operational Excellence in the Process Industry

08, Jun 2025 12, Jun 2025

Manama

3250$

Building Operational Excellence in the Process Industry

15, Jun 2025 19, Jun 2025

Beirut

3250$

Building Operational Excellence in the Process Industry

23, Jun 2025 27, Jun 2025

Singapore

5450$

Building Operational Excellence in the Process Industry

29, Jun 2025 03, Jul 2025

Kuwait

3250$

Building Operational Excellence in the Process Industry

07, Jul 2025 11, Jul 2025

Berlin

5250$

Building Operational Excellence in the Process Industry

14, Jul 2025 18, Jul 2025

Brussels

5250$

Building Operational Excellence in the Process Industry

21, Jul 2025 25, Jul 2025

Zurich

5250$

Building Operational Excellence in the Process Industry

28, Jul 2025 01, Aug 2025

Trabzon

4000$

Building Operational Excellence in the Process Industry

04, Aug 2025 08, Aug 2025

Beijing

5450$

Building Operational Excellence in the Process Industry

11, Aug 2025 15, Aug 2025

Amsterdam

5250$

Building Operational Excellence in the Process Industry

18, Aug 2025 22, Aug 2025

Bangkok

5450$

Building Operational Excellence in the Process Industry

24, Aug 2025 28, Aug 2025

Khobar

3250$

Building Operational Excellence in the Process Industry

24, Aug 2025 28, Aug 2025

Muscat

3250$

Building Operational Excellence in the Process Industry

01, Sep 2025 05, Sep 2025

Toronto

6000$

Building Operational Excellence in the Process Industry

08, Sep 2025 12, Sep 2025

Barcelona

5250$

Building Operational Excellence in the Process Industry

15, Sep 2025 19, Sep 2025

London

5250$

Building Operational Excellence in the Process Industry

21, Sep 2025 25, Sep 2025

Cairo

2950$

Building Operational Excellence in the Process Industry

29, Sep 2025 03, Oct 2025

Geneva

5250$

Building Operational Excellence in the Process Industry

29, Sep 2025 03, Oct 2025

Milan

5250$

Building Operational Excellence in the Process Industry

06, Oct 2025 10, Oct 2025

Vienna

5250$

Building Operational Excellence in the Process Industry

13, Oct 2025 17, Oct 2025

Munich

5250$

Building Operational Excellence in the Process Industry

20, Oct 2025 24, Oct 2025

Prague

5250$

Building Operational Excellence in the Process Industry

27, Oct 2025 31, Oct 2025

Rome

5250$

Building Operational Excellence in the Process Industry

03, Nov 2025 07, Nov 2025

Jakarta

4000$

Building Operational Excellence in the Process Industry

09, Nov 2025 13, Nov 2025

Tunisia

3750$

Building Operational Excellence in the Process Industry

17, Nov 2025 21, Nov 2025

Marbella

5250$

Building Operational Excellence in the Process Industry

24, Nov 2025 28, Nov 2025

Paris

5250$

Building Operational Excellence in the Process Industry

01, Dec 2025 05, Dec 2025

Madrid

5250$

Building Operational Excellence in the Process Industry

07, Dec 2025 11, Dec 2025

DUBAI

3450$

Building Operational Excellence in the Process Industry

15, Dec 2025 19, Dec 2025

Kuala Lumpur

3750$

Building Operational Excellence in the Process Industry

21, Dec 2025 25, Dec 2025

Amman

3250$

Building Operational Excellence in the Process Industry

29, Dec 2025 02, Jan 2026

Kuala Lumpur

3750$

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