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Petroleum, Oil , Gas Training Courses

Building Operational Excellence in the Process Industry

Duration
2025-12-21 5 Days 2025-12-25
Attendance

Hotel Meeting Room

Hotel Meeting Room
Course code
OG-544
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City / venue
Amman

Classroom

Fees / hours
3250 $ | 25 Hours

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Course details

Overview
Content
Training Methodology

Overview ?

Course Description

The process industry is capital-intensive and is characterized by strong and relentless international competition. Certain operations and processes are also high risk. This means that process companies need to be on the top of their game if they wish to survive and grow in these difficult conditions. Building Operational Excellence into the Process Industry has been designed to explain the main factors of operational excellence and how to build them into a coherent improvement programme for the process industry. The latest tools and techniques are introduced and explained with a minimum of jargon so that delegates can see how to use them in their situation.

The following aspects are covered in a straightforward way with case study examples being used to illustrate how best to apply them:
  • Safety, risk and continuity of operations
  • People management
  • Plant reliability
  • Quality systems
  • Costing
Course Objective

To provide a step-by-step guide to operational excellence – starting with foundations and building up to best practice that will deliver maximum business benefits. By virtue of dynamic participation in this seminar, it is to be expected that delegates will make a substantial, positive impact on the operational regime within their home organization.

At the end of this seminar participants will have:
  • A solid understanding of best practice techniques for achieving operational excellence
  • An understanding of a range of technical and human risks and their implications to the operational organization.
  • The ability to design a tailored operational improvement plan for their organization which tackles the major risk areas.
  • A practical approach to developing an action plan to utilize these technologies in their own areas of responsibility, fitting them into the overall operations strategy, and measuring benefits
Course Outline
Day One
Safety
  • Safety first
  • Behavioural safety
  • Risk Assessment
  • Permits to Work, Hazard & Operability Studies and other common systems
  • Analyzing Near Misses, Incidents & Accidents
  • Complete Safety Management System
  •  
Day Two
Continuity of Operations – Plant Reliability
  • Operational Risks
  • Vulnerability & Resilience Assessment
  • Reliability Improvement
  • Plant Asset Care
  • Developing the Right Maintenance Strategy
  • Agile Manufacturing
Day Three
Quality
  • Process Control
  • Six Sigma: minimizing the six losses and seven wastes
  • Continuous Improvement Model
  • Quality Assurance
  • Standard Operating Procedures
  • Error Proofing Techniques
Day Four
Costing
  • Costing systems
  • Lean manufacturing
  • Inventory control systems
  • Life cycle approach to equipment selection
  • Asset management
  • Benchmarking
Day Five
People Management / Development
  • Leadership
  • Empowerment & Engagement
  • Change Management
  • Performance Management Systems
  • Skills & Competency Development
  • Problem Solving 

Day 1

Asset Cost Management Introduction

Definitions of reliability, maintenance & asset management
The total cost of maintenance
Best practice reliability and maintenance processes
Elements of asset management best practice
Auditing performance
Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
Open discussion sessions

Day 2

Laying the Groundwork

Definitions of reliability, maintenance & asset management
The total cost of maintenance
Best practice reliability and maintenance processes
Elements of asset management best practice
Auditing performance
Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
Open discussion sessions

Day 3

Applying the Value based Process

Definitions of reliability, maintenance & asset management
The total cost of maintenance
Best practice reliability and maintenance processes
Elements of asset management best practice
Auditing performance
Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
Open discussion sessions

Day 4

Ensuring the Continuity of the Value-based Process

Definitions of reliability, maintenance & asset management
The total cost of maintenance
Best practice reliability and maintenance processes
Elements of asset management best practice
Auditing performance
Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
Open discussion sessions

Day 5

Supporting Process that Lower Life-cycle costs

Definitions of reliability, maintenance & asset management
The total cost of maintenance
Best practice reliability and maintenance processes
Elements of asset management best practice
Auditing performance
Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
Open discussion sessions

Training Methodology

Pathways Training and consulting adopts the newest techniques of human resources Training and consulting and, with the following:

  • Theoretical lectures are delivered via PowerPoint and visual displays (videos and short films)
  • Making scientific evaluation to the trainee (before and after)
  • Brainstorming and role-playing
  • Using case studies related to the scientific material being delivered and the trainees' work.
  • The participants get the scientific and practical material printed and on CDs and Flash memories.
  • Preparing records and reports of the participants' attendance and results, with a general evaluation of the training program.
  • A group of the best trainers and experts in all fields and specialties professionally prepares the scientific material.
  • After finishing the course, the participants get certificates of attendance signed, certified, and issued by pathways Training and consulting.
  • Our training programs start at 9:00 o'clock in the morning and end at 2:00 in the afternoon, with snack buffet during the lectures.
  • Providing a lunch buffet during the training program period, with organizing a lunch party on the training program final day for taking some photos and certificate awarding.
Different venues & timings for this course

Course name

Duration

City

Price

Building Operational Excellence in the Process Industry

15, Dec 2025 19, Dec 2025

Kuala Lumpur

3750$

Building Operational Excellence in the Process Industry

21, Dec 2025 25, Dec 2025

Amman

3250$

Building Operational Excellence in the Process Industry

29, Dec 2025 02, Jan 2026

Kuala Lumpur

3750$

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