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Process Control of Chemical Engineering Operations in Oil & Gas Industry

Duration
2025-10-20 5 Days 2025-10-24
Attendance

Hotel Meeting Room

Hotel Meeting Room
Course code
OG-790
Copied !
City / venue
Kuala Lumpur

Classroom

Fees / hours
3750 $ | 25 Hours

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Course details

Overview
Content
Training Methodology

Overview ?

Outline

Introduction to Chemical Engineering Controls:

  • Overview of chemical engineering process control background
  • The objectives of control
  • Definitions & terminology
  • Design methodology for process control
  • Failures in process control; case studies of three major disasters
    • Bhopal case
    • Three Mile Island case
    • Texas city case
  • Current significance:
    • Introduction
    • Automation
  • Introduction to distributed control system (DCS):
    • Control system hardware

Modeling Basics

  • Verbal modeling:
    • Process description
    • Control specifications
    • Connections
    • Prerequisite information regarding a process
    • Step-by-step method for describing controls and their purpose
    • Alternative method of verbal modeling
    • The Barkel method of verbal modeling
  • Degrees of freedom:
    • Importance
    • Calculation procedure
    • Applications
  • Incidence graphs:
    • Introduction
    • Monotonicity
    • Consistent graphs
    • Inconsistent graphs
    • Partially consistent graphs

Sensors & Actuators

  • Measurement devices:
    • Industrial applications
    • Temperature control: thermocouples
    • Pressure control: pressure switch
    • Composition control: ratio control
    • Level control: level switches
    • Flow control: flow meres
  • Temperature sensors:
    • Thermometers
    • Residence temperature detectors
    • Thermocouples
    • Pyrometers
  • Temperature regulators:
    • Regulator structure
    • Regulator operation
    • Types of temperature regulators
    • Resistance temperature detectors
  • Pressure sensors:
    • Sensor selection criteria
      • Process
      • Environment
      • Pressure range
      • Sensitivity
    • Pressure measuring methods:
      • Height of liquid methods
      • Elastic distortion
      • Electrical methods
    • Types of sensors:
      • Elastic sensors
      • Electric sensors
      • Differential pressure cells
      • Vacuum sensors
  • Semi-batch reactor problem:
    • Shutdown point
    • Types of semi-batch reactor sensors
  • Level sensors:
    • Visual level sensors
    • Common uses
    • Benefits of visual level sensors
    • Restrictions
    • Sight tube indicators
    • Float type level sensors
    • Buoyancy types
    • Static types
    • Formulas
    • Valve-based level sensors
    • Electrical level sensors:
      • Conductive level sensing
      • Capacitance level sensing
    • Radiation-based level sensors
    • Flow sensors
    • Ultrasonic flow meters

Mathematics for Control Systems

  • Measurement devices:
    • Dirac delta
    • First-order differential equations
    • Second-order differential equations

Optimization

  • Optimization:
    • Definition
    • Engineering application
    • Optimization across an organization
    • Optimization design
    • Constraints
    • Optimization situations
    • Real-time optimization
    • Industry experience
    • Pilot plant experience
  • Linear optimization:
    • Introduction
    • characteristics
  • Non-linear optimization:
    • Introduction
    • Quadratic optimization
    • Iterative methods
    • Applications

Day 1

Asset Cost Management Introduction

Definitions of reliability, maintenance & asset management
The total cost of maintenance
Best practice reliability and maintenance processes
Elements of asset management best practice
Auditing performance
Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
Open discussion sessions

Day 2

Laying the Groundwork

Definitions of reliability, maintenance & asset management
The total cost of maintenance
Best practice reliability and maintenance processes
Elements of asset management best practice
Auditing performance
Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
Open discussion sessions

Day 3

Applying the Value based Process

Definitions of reliability, maintenance & asset management
The total cost of maintenance
Best practice reliability and maintenance processes
Elements of asset management best practice
Auditing performance
Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
Open discussion sessions

Day 4

Ensuring the Continuity of the Value-based Process

Definitions of reliability, maintenance & asset management
The total cost of maintenance
Best practice reliability and maintenance processes
Elements of asset management best practice
Auditing performance
Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
Open discussion sessions

Day 5

Supporting Process that Lower Life-cycle costs

Definitions of reliability, maintenance & asset management
The total cost of maintenance
Best practice reliability and maintenance processes
Elements of asset management best practice
Auditing performance
Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
Open discussion sessions

Training Methodology

Pathways Training and consulting adopts the newest techniques of human resources Training and consulting and, with the following:

  • Theoretical lectures are delivered via PowerPoint and visual displays (videos and short films)
  • Making scientific evaluation to the trainee (before and after)
  • Brainstorming and role-playing
  • Using case studies related to the scientific material being delivered and the trainees' work.
  • The participants get the scientific and practical material printed and on CDs and Flash memories.
  • Preparing records and reports of the participants' attendance and results, with a general evaluation of the training program.
  • A group of the best trainers and experts in all fields and specialties professionally prepares the scientific material.
  • After finishing the course, the participants get certificates of attendance signed, certified, and issued by pathways Training and consulting.
  • Our training programs start at 9:00 o'clock in the morning and end at 2:00 in the afternoon, with snack buffet during the lectures.
  • Providing a lunch buffet during the training program period, with organizing a lunch party on the training program final day for taking some photos and certificate awarding.
Different venues & timings for this course

Course name

Duration

City

Price

Process Control of Chemical Engineering Operations in Oil & Gas Industry

20, Oct 2025 24, Oct 2025

Kuala Lumpur

3750$

Process Control of Chemical Engineering Operations in Oil & Gas Industry

10, Nov 2025 14, Nov 2025

Paris

5250$

Process Control of Chemical Engineering Operations in Oil & Gas Industry

08, Dec 2025 12, Dec 2025

Geneva

5250$

Process Control of Chemical Engineering Operations in Oil & Gas Industry

22, Dec 2025 26, Dec 2025

Prague

5250$

Process Control of Chemical Engineering Operations in Oil & Gas Industry

29, Dec 2025 02, Jan 2026

Milan

5250$

Process Control of Chemical Engineering Operations in Oil & Gas Industry

29, Dec 2025 02, Jan 2026

Amsterdam

5250$

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