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Maintenance Planning, Process Engineering , Instrumentation Training Courses

Predictive Maintenance

Duration
2025-02-17 5 Days 2025-02-21
Attendance

Hotel Meeting Room

Hotel Meeting Room
Course code
MA-562
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City / venue
Munich

Classroom

Fees / hours
5250 $ | 25 Hours

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Course details

Overview
Content
Training Methodology

Overview ?

INTRODUCTION

The maintenance of physical assets can no longer be treated as an 'engineering problem'. The competitive environment in which business operates requires an approach that integrates the operational objectives of the business and the life-cycle objectives of the physical assets.

Leading industrial organizations are evolving away from reactive ("fix-it-when-it-breaks") management into predictive, productive management ("anticipating, planning, and fix-it-before-it-breaks"). This evolution requires well-planned and executed actions on several fronts.

Our highly interactive programme is designed to provide the workforce with essential physical asset management skills, gain a clear understanding of their role and work more effectively within a team environment.

"Maintenance is not only part of the production process, it must be planned into the production process."

ILM CERTIFICATION

The Certified Maintenance Planner/Scheduler is endorsed by the Institute of Leadership and Management (ILM). Delegates will complete an assessment at the end of the programme and, if successful, will become certified with the ILM. The assessment will focus on the topics covered by this programme.

PROGRAMME OBJECTIVES

Leading industrial organizations are evolving away from reactive ("fix-it-when-it-breaks") management into predictive, productive management ("anticipating, planning, and fix-it-before-it-breaks"). This evolution requires well-planned and executed actions on several fronts.

  • Identify planning best practices and key elements for taking action on them
  • Understand how world-class organizations solve common planning problems,
  • Evaluate your practices compared to those of others
  • Improve the use of your information and communication tools
  • Improve productivity through use of better, more timely information
  • Create and preserve lead-time in work management and use it for planning and scheduling resources
  • Improve consistency and reliability of asset information
TRAINING METHODOLOGY

Facilitated by an experienced maintenance specialist, our programme will be conducted as a highly interactive work session (as opposed to lectures), encouraging participants to share their own experiences and apply the programme material to real-life situations. Programme size will be limited to 30 delegates in order to stimulate discussion and efficiency of subject coverage. Each delegate will receive an extensive reference manual, as well as case studies, while worked out solutions will be handed out to the delegates on conclusion of group discussions. Throughout the programme, delegates will be encouraged to identify what they can do to enhance Maintenance Planning, Scheduling and Work Control in their organizations

PROGRAMME SUMMARY

The programme provides the delegate with study material on the basic principles of effective maintenance planning, as well as proven techniques for the development of an effective maintenance plan, the planning and control of maintenance work, shutdown management, and management reporting and analysis.

PROGRAMME OUTLINE
 Modern Maintenance Management Practice in Perspective

  • Maintenance Practice in Perspective

  • Maintenance in the Business Process
  • Evolution in Maintenance Management
  • The Contribution of Maintenance to the achievement of the Business Objectives
  • Business, Operations and Maintenance Key Performance Area
  • The Maintenance Objective
  • Roles and Accountability
Maintenance Policies and Logistics Planning

  • Equipment Classification and Identification

    • Functional Location
    • Equipment Type Classification
    • Equipment Identification
    • Part Number and Bill of Material
    • Documentation Structures
    • Document Identification and Classification
  • Maintenance Management Policies
  • Equipment Criticality Grading
  • Job Record Policy
  • Job Information Requirements
  • Principles of Work Order Design
  • Maintenance Work Prioritisation
  • Logistic Support Analysis
  • Maintenance Task Detail Planning
  • Maintenance Work Estimating
  • Maintenance Levels
  • Support Documentation
  • Support Equipment
  • Personnel and Organisation
  • Maintenance Logistics Planning
 Failure Management Programme Development

  • Failure Modes, Effects and Consequences

    • Equipment Functions and Performance Standards
    • Functional Failures
    • Failure Modes
    • Failure Effects
    • Consequences of Failure
  • Failure Management Policies
  • Age Related Failure Patterns
  • Random Failure Patterns
  • Routine Restoration and Discard Tasks
  • Routine Condition-based Tasks
  • Failure-finding Tasks
  • The application of RCM in the Development of Failure Management Policies
  • Proposed Routine Maintenance Tasks
  • Categorising and structuring Routine Maintenance Tasks
  • Corrective Maintenance Planning
  • Logistic Requirements Planning
  • Implementing Failure Management Policies
 Work Planning, Scheduling and Control
  • Definition of Notifications, Defects, Deviations
  • Notification Process, Roles and Principles
  • Prioritising Notifications

  • Weekly Master Schedule

    • Master Schedule Objectives
    • Categorise the Outstanding Workload
    • Determine Resource Availability
    • Determine Equipment Non-utilisation Profile
    • Develop Draft Master Schedule
    • Conduct Master Schedule Review Meeting
    • Final Master Schedule and Implementation
    • Backlog Management
 Information and Performance Management

  • Management and Information

    • Information and Control
    • Management Levels and Information
  • Performance Indicators
  • Performance Indicators
  • Workload Performance Indicators
  • Planning Performance Indicators
  • Effectiveness Performance Indicators
  • Cost Performance Indicators
  • Management Reports

Day 1

Asset Cost Management Introduction

Definitions of reliability, maintenance & asset management
The total cost of maintenance
Best practice reliability and maintenance processes
Elements of asset management best practice
Auditing performance
Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
Open discussion sessions

Day 2

Laying the Groundwork

Definitions of reliability, maintenance & asset management
The total cost of maintenance
Best practice reliability and maintenance processes
Elements of asset management best practice
Auditing performance
Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
Open discussion sessions

Day 3

Applying the Value based Process

Definitions of reliability, maintenance & asset management
The total cost of maintenance
Best practice reliability and maintenance processes
Elements of asset management best practice
Auditing performance
Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
Open discussion sessions

Day 4

Ensuring the Continuity of the Value-based Process

Definitions of reliability, maintenance & asset management
The total cost of maintenance
Best practice reliability and maintenance processes
Elements of asset management best practice
Auditing performance
Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
Open discussion sessions

Day 5

Supporting Process that Lower Life-cycle costs

Definitions of reliability, maintenance & asset management
The total cost of maintenance
Best practice reliability and maintenance processes
Elements of asset management best practice
Auditing performance
Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
Open discussion sessions

Training Methodology

Pathways Training and consulting adopts the newest techniques of human resources Training and consulting and, with the following:

  • Theoretical lectures are delivered via PowerPoint and visual displays (videos and short films)
  • Making scientific evaluation to the trainee (before and after)
  • Brainstorming and role-playing
  • Using case studies related to the scientific material being delivered and the trainees' work.
  • The participants get the scientific and practical material printed and on CDs and Flash memories.
  • Preparing records and reports of the participants' attendance and results, with a general evaluation of the training program.
  • A group of the best trainers and experts in all fields and specialties professionally prepares the scientific material.
  • After finishing the course, the participants get certificates of attendance signed, certified, and issued by pathways Training and consulting.
  • Our training programs start at 9:00 o'clock in the morning and end at 2:00 in the afternoon, with snack buffet during the lectures.
  • Providing a lunch buffet during the training program period, with organizing a lunch party on the training program final day for taking some photos and certificate awarding.
Different venues & timings for this course

Course name

Duration

City

Price

Predictive Maintenance

17, Feb 2025 21, Feb 2025

Munich

5250$

Predictive Maintenance

24, Feb 2025 28, Feb 2025

Prague

5250$

Predictive Maintenance

03, Mar 2025 07, Mar 2025

Rome

5250$

Predictive Maintenance

10, Mar 2025 14, Mar 2025

Jakarta

4000$

Predictive Maintenance

16, Mar 2025 20, Mar 2025

Tunisia

3750$

Predictive Maintenance

24, Mar 2025 28, Mar 2025

Marbella

5250$

Predictive Maintenance

31, Mar 2025 04, Apr 2025

Paris

5250$

Predictive Maintenance

07, Apr 2025 11, Apr 2025

Madrid

5250$

Predictive Maintenance

13, Apr 2025 17, Apr 2025

DUBAI

3450$

Predictive Maintenance

21, Apr 2025 25, Apr 2025

Kuala Lumpur

3750$

Predictive Maintenance

27, Apr 2025 01, May 2025

Amman

3250$

Predictive Maintenance

04, May 2025 08, May 2025

Marrakesh

3450$

Predictive Maintenance

11, May 2025 15, May 2025

Sharm ElShaikh

3250$

Predictive Maintenance

18, May 2025 22, May 2025

Khobar

3250$

Predictive Maintenance

18, May 2025 22, May 2025

Doha

4000$

Predictive Maintenance

25, May 2025 29, May 2025

Casablanca

3450$

Predictive Maintenance

01, Jun 2025 05, Jun 2025

Riyadh

3250$

Predictive Maintenance

09, Jun 2025 13, Jun 2025

Istanbul

3450$

Predictive Maintenance

15, Jun 2025 19, Jun 2025

Jeddah

3250$

Predictive Maintenance

22, Jun 2025 26, Jun 2025

Manama

3250$

Predictive Maintenance

29, Jun 2025 03, Jul 2025

Beirut

3250$

Predictive Maintenance

07, Jul 2025 11, Jul 2025

Milan

5250$

Predictive Maintenance

07, Jul 2025 11, Jul 2025

Singapore

5450$

Predictive Maintenance

13, Jul 2025 17, Jul 2025

Kuwait

3250$

Predictive Maintenance

20, Jul 2025 24, Jul 2025

DUBAI

3450$

Predictive Maintenance

28, Jul 2025 01, Aug 2025

Kuala Lumpur

3750$

Predictive Maintenance

03, Aug 2025 07, Aug 2025

Amman

3250$

Predictive Maintenance

10, Aug 2025 14, Aug 2025

Marrakesh

3450$

Predictive Maintenance

17, Aug 2025 21, Aug 2025

Sharm ElShaikh

3250$

Predictive Maintenance

24, Aug 2025 28, Aug 2025

Doha

4000$

Predictive Maintenance

31, Aug 2025 04, Sep 2025

Casablanca

3450$

Predictive Maintenance

01, Sep 2025 05, Sep 2025

Milan

5250$

Predictive Maintenance

07, Sep 2025 11, Sep 2025

Riyadh

3250$

Predictive Maintenance

15, Sep 2025 19, Sep 2025

Istanbul

3450$

Predictive Maintenance

21, Sep 2025 25, Sep 2025

Jeddah

3250$

Predictive Maintenance

28, Sep 2025 02, Oct 2025

Manama

3250$

Predictive Maintenance

05, Oct 2025 09, Oct 2025

Beirut

3250$

Predictive Maintenance

13, Oct 2025 17, Oct 2025

Singapore

5450$

Predictive Maintenance

19, Oct 2025 23, Oct 2025

Kuwait

3250$

Predictive Maintenance

26, Oct 2025 30, Oct 2025

DUBAI

3450$

Predictive Maintenance

27, Oct 2025 31, Oct 2025

Berlin

5250$

Predictive Maintenance

03, Nov 2025 07, Nov 2025

Brussels

5250$

Predictive Maintenance

10, Nov 2025 14, Nov 2025

Zurich

5250$

Predictive Maintenance

17, Nov 2025 21, Nov 2025

Trabzon

4000$

Predictive Maintenance

24, Nov 2025 28, Nov 2025

Beijing

5450$

Predictive Maintenance

01, Dec 2025 05, Dec 2025

Amsterdam

5250$

Predictive Maintenance

08, Dec 2025 12, Dec 2025

Bangkok

5450$

Predictive Maintenance

14, Dec 2025 18, Dec 2025

Muscat

3250$

Predictive Maintenance

22, Dec 2025 26, Dec 2025

Toronto

6000$

Predictive Maintenance

28, Dec 2025 01, Jan 2026

Muscat

3250$

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